Finding the right hardware for a 12-foot skeleton can be a challenge. While many pre-made skeletons are available, building your own or modifying an existing one often requires creative solutions for the internal support structure. This guide explores alternative hardware options, addressing common concerns and providing practical solutions.
What Kind of Hardware is Typically Used?
Before diving into alternatives, let's examine the typical hardware used in large skeletons. Many rely on:
- Metal Rods: These provide strong, durable support, often used as the primary skeletal structure. However, they can be heavy and difficult to manipulate.
- PVC Pipes: Lighter and more flexible than metal rods, PVC pipes are a popular choice for less demanding applications. However, they may bend or break under significant stress.
- Wire: Thinner gauge wire can be used for details, but usually needs additional reinforcement for a 12ft skeleton.
- Fasteners: Bolts, screws, nuts, zip ties, and other fasteners are crucial for connecting the various components.
What Are Some Alternative Hardware Options?
The best alternative hardware depends on your specific needs and budget. Here are some possibilities:
1. Aluminum Tubing:
- Pros: Lightweight, strong, relatively inexpensive, and readily available. Offers a good balance between strength and weight compared to steel.
- Cons: Can be more expensive than PVC, though still generally affordable. Requires specific tools for cutting and joining.
- Applications: Ideal for the main support structure of limbs and body.
2. Fiberglass Rods:
- Pros: Extremely lightweight and strong, providing excellent support with minimal weight. Resistant to bending and breaking.
- Cons: Can be more brittle than other options and more expensive. Requires special cutting tools.
- Applications: Suitable for areas requiring high strength and minimal weight, like extending arms or legs.
3. Reinforced Plastic Pipes:
- Pros: Stronger and more durable than standard PVC, offering better resistance to bending and impact. Relatively lightweight.
- Cons: Can be more expensive than PVC.
- Applications: A good compromise between PVC and metal, suitable for larger sections that need more strength.
4. Stronger Connectors:
Instead of focusing solely on the main support structure, consider upgrading your connectors. Thicker zip ties, robust metal brackets, or even custom-made joints can dramatically increase the skeleton's stability and longevity.
How Do I Choose the Right Hardware?
Choosing the right hardware depends on several factors:
- Budget: Aluminum is generally more expensive than PVC but cheaper than fiberglass.
- Strength Required: Fiberglass offers the best strength-to-weight ratio, but aluminum is a good alternative.
- Weight: Aluminum and fiberglass are lighter than metal rods, making the skeleton easier to move and handle.
- Availability: PVC is readily available at most hardware stores, while other options may require specialized suppliers.
- Skill Level: Working with aluminum or fiberglass may require more specialized tools and skills than working with PVC.
What About Joining the Hardware?
Securing your chosen hardware is equally important. For a large skeleton, consider:
- Strong Adhesives: Epoxy resin can be used to reinforce joints and provide added strength.
- Threaded Connections: Using bolts and nuts or threaded rods allows for disassembly and easier storage.
- Custom Fabrication: For intricate designs, consider custom fabricating connectors from metal or plastic to ensure a perfect fit.
Can I Use Existing Skeleton Components?
Yes, you can often repurpose parts from smaller skeletons or other projects. However, make sure the components are strong enough to handle the increased scale and stress of a 12-foot skeleton. Modifying existing materials requires careful planning and attention to detail.
By carefully considering these factors and exploring the various hardware options, you can build a sturdy and impressive 12-foot skeleton that stands the test of time. Remember safety first when working with tools and hardware.
